Automatic Terminal Cleaning Machine, OL-EC2000 and OL-ECT2000
Overview
The OL-EC2000 and OL-ECT2000 are advanced automatic terminal cleaning machines designed for efficient cleaning of LCDs and other components. The OL-EC2000 is tailored for bilateral terminal double-sided cleaning, while the OL-ECT2000 is specialized for unilateral terminal single-sided cleaning. Both models offer high – precision cleaning solutions and can be integrated with other equipment for seamless production processes.
Working Principle
Process Flow:
Manually place the LCD onto the platform/conveyor.
Mechanical arm transports the LCD to the CCD correction station.
Another mechanical arm moves the LCD to the wiping platform.
The wiping platform transfers the LCD to the cleaning head for cleaning.
After cleaning, a second mechanical arm takes the LCD to the PLASMA platform for further cleaning.
Finally, the LCD is transported to the discharge station.
Product Specifications
LCD Size: 1-7 inches
Cleaning Cloth: Roll – type, width ≤10mm, roll diameter ≤300mm, inner hole diameter ≥24.5mm, adjustable feed length (0.1-99.9mm)
Cleaning Solvent: Alcohol or acetone
Performance Metrics
Production Beat: ≤3.5 seconds per piece (wiping speed ≥60mm/s)
Handling Precision: ±0.1mm
Water Drop Angle: ≤20 degrees
Model Change Requirements: ≤30 minutes for new models, ≤15 minutes for existing models
Machine Specifications
Dimensions: 1100(L) ×950(W) ×1800(H) mm
Weight: Approximately 1000 kg
Color: Black hard – anodized components, off – white frame
Environment: Clean, dust – free cleanroom
Power: Single – phase 220V, 3KW maximum power
Air Source: Clean compressed air ≥0.5-0.7 MPa, consumption ≤220 L/min
Vacuum: Built – in vacuum pump (200L/min) and tank, or optional customer – provided source
Safety: Emergency stop button with guard, interlocked design, alarm system
Unit Specifications
CCD Correction: Camera – based automatic correction
Solvent Supply: Controlled by peristaltic adhesive dispenser, adjustable drop volume
Cleaning Cloth Supply: Step motor + polyurethane roller, magnetic damping tension control, torque motor + magnetic damping rewind
Cleaning Air Claw: Adjustable gap height and flatness
PLASMA Unit: Low – temperature plasma, approximately 100°C
Handling Robot: Adjustable vacuum suction cups, servo motor + guide for X – axis, pneumatic cylinder for Z – axis, step motor for θ – axis
Stage & Plasma Sections: Servo motor – driven ball screw + guide for X/Y – axes, aluminum platform with black hard – anodized surface
Control Unit
Control Method: PLC control
Touchscreen: Chinese interface with manual/auto modes and parameter display
Manual Control Buttons: Emergency stop, power switch, up/down controls
Access Control: Door – interlocked pause function
Indicator Lights: Tricolor lamp
Documentation and After – sales
Training: Covers installation, operation, calibration, maintenance, and troubleshooting
Service: One – year free service (excluding damage), lifetime technical support
Main Components
Servo Motors: Riet
Stepper Motors: Riet
Modules: SKD
Pneumatic Components: CKD/Adtech
PLC: Keyence/Panasonic
Touchscreen: Proface
Power Supply: Mean Well
Circuit Breakers: Shihlin/Schneider
Drag Chains: Igus
Automatic Terminal Cleaning Machine.Both the OL-EC2000 and OL-ECT2000 automatic terminal cleaning machines are designed to deliver high – precision cleaning performance with robust safety features and comprehensive after – sales support, making them reliable solutions for maintaining product quality in LCD and component manufacturing processes.