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Automatic Terminal Cleaning Machine

Automatic Terminal Cleaning Machine

Automatic Terminal Cleaning Machine

Automatic Terminal Cleaning Machine, OL-EC2000 and OL-ECT2000

Automatic Terminal Cleaning Machine

Overview

The OL-EC2000 and OL-ECT2000 are advanced automatic terminal cleaning machines designed for efficient cleaning of LCDs and other components. The OL-EC2000 is tailored for bilateral terminal double-sided cleaning, while the OL-ECT2000 is specialized for unilateral terminal single-sided cleaning. Both models offer high – precision cleaning solutions and can be integrated with other equipment for seamless production processes.

Working Principle

  1. Process Flow:
    • Manually place the LCD onto the platform/conveyor.
    • Mechanical arm transports the LCD to the CCD correction station.
    • Another mechanical arm moves the LCD to the wiping platform.
    • The wiping platform transfers the LCD to the cleaning head for cleaning.
    • After cleaning, a second mechanical arm takes the LCD to the PLASMA platform for further cleaning.
    • Finally, the LCD is transported to the discharge station.

Product Specifications

  • LCD Size: 1-7 inches
  • Cleaning Cloth: Roll – type, width ≤10mm, roll diameter ≤300mm, inner hole diameter ≥24.5mm, adjustable feed length (0.1-99.9mm)
  • Cleaning Solvent: Alcohol or acetone

Performance Metrics

  • Production Beat: ≤3.5 seconds per piece (wiping speed ≥60mm/s)
  • Handling Precision: ±0.1mm
  • Water Drop Angle: ≤20 degrees
  • Model Change Requirements: ≤30 minutes for new models, ≤15 minutes for existing models

Machine Specifications

  • Dimensions: 1100(L) ×950(W) ×1800(H) mm
  • Weight: Approximately 1000 kg
  • Color: Black hard – anodized components, off – white frame
  • Environment: Clean, dust – free cleanroom
  • Power: Single – phase 220V, 3KW maximum power
  • Air Source: Clean compressed air ≥0.5-0.7 MPa, consumption ≤220 L/min
  • Vacuum: Built – in vacuum pump (200L/min) and tank, or optional customer – provided source
  • Safety: Emergency stop button with guard, interlocked design, alarm system

Unit Specifications

  • CCD Correction: Camera – based automatic correction
  • Solvent Supply: Controlled by peristaltic adhesive dispenser, adjustable drop volume
  • Cleaning Cloth Supply: Step motor + polyurethane roller, magnetic damping tension control, torque motor + magnetic damping rewind
  • Cleaning Air Claw: Adjustable gap height and flatness
  • PLASMA Unit: Low – temperature plasma, approximately 100°C
  • Handling Robot: Adjustable vacuum suction cups, servo motor + guide for X – axis, pneumatic cylinder for Z – axis, step motor for θ – axis
  • Stage & Plasma Sections: Servo motor – driven ball screw + guide for X/Y – axes, aluminum platform with black hard – anodized surface

Control Unit

  • Control Method: PLC control
  • Touchscreen: Chinese interface with manual/auto modes and parameter display
  • Manual Control Buttons: Emergency stop, power switch, up/down controls
  • Access Control: Door – interlocked pause function
  • Indicator Lights: Tricolor lamp

Documentation and After – sales

  • Training: Covers installation, operation, calibration, maintenance, and troubleshooting
  • Service: One – year free service (excluding damage), lifetime technical support

Main Components

  • Servo Motors: Riet
  • Stepper Motors: Riet
  • Modules: SKD
  • Pneumatic Components: CKD/Adtech
  • PLC: Keyence/Panasonic
  • Touchscreen: Proface
  • Power Supply: Mean Well
  • Circuit Breakers: Shihlin/Schneider
  • Drag Chains: Igus

Automatic Terminal Cleaning Machine.Both the OL-EC2000 and OL-ECT2000 automatic terminal cleaning machines are designed to deliver high – precision cleaning performance with robust safety features and comprehensive after – sales support, making them reliable solutions for maintaining product quality in LCD and component manufacturing processes.

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