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Automatic Non-Stop LCD Feeder Machine

ACF bonding machines

Automatic Non-Stop LCD Feeder Machine

Automatic Non-Stop LCD Feeder Machine,Model: OL-LLD2000


1. Overview

This is an automatic non-stop glass feeder machine designed for efficient and continuous feeding of LCDs.


Automatic Non-Stop LCD Feeder Machine

2. Technical Parameters

2.1 Glass Specifications

  • Glass Size Range: 1 inch to 7 inches (16:9 aspect ratio)
  • Glass Thickness Range: 0.2 mm to 2.0 mm

2.2 Production Cycle

  • For 0.7-inch to 3-inch LCDs: ≤ 3.5 seconds per piece
  • For 3.1-inch to 7-inch LCDs: ≤ 4.0 seconds per piece

2.3 Tray Specifications

  • Tray Size: Max: 450 x 450 mm; Min: 150 x 150 mm
  • Storage Height for Suction Cups: > 400 mm

2.4 Suction Cup Specifications

  • Suction Cup Capacity: One set for each use
  • Suction Cup Colors: Transparent, white, black

2.5 CCD Functionality

  • CCD: Equipped with full-scene CCD photography for feeding, with the option to enable or disable the screen.

2.6 Power and Air Supply

  • Power Supply: 220V (±10%) / 50 Hz / 2 kW
  • Main Air Supply / Air Consumption: 0.5 to 0.7 MPa / 150 L/min

2.7 Machine Dimensions and Weight

  • Machine Dimensions: 1200 mm (L) x 1150 mm (W) x 1900 mm (H)
  • Machine Weight: ≈ 350 kg

3. Working Process

  1. Manual Loading: Operators manually place full trays of glass onto the feeding area.
  2. Mechanical Arm Picking: The mechanical arm picks up the glass from the tray and transfers it to the downstream receiving position.
  3. Empty Tray Handling: The empty tray is then moved to the unloading area by the mechanical arm, where operators manually remove the empty trays.

4. Machine Layout

The machine layout includes the following key areas:

  • Mechanical Arm Picking Area: Where the mechanical arm picks up the glass from the full tray.
  • Empty Tray Unloading Area: Where the empty trays are placed after the glass has been picked.
  • Suction Cup Full Tray Loading Area: Where the full trays are loaded onto the machine.
  • Suction Cup Empty Tray Unloading Area: Where the empty trays are unloaded from the machine.
  • Mechanical Arm Conveying Group: The group of mechanical arms responsible for conveying the glass.

5. Main Component Brands

  • Servo Motors and Stepper Motors: Ritec (China)
  • Modules: SKD (China)
  • Guide Rails: Hiwin (China)
  • Pneumatic Components: Airtac (China)
  • PLC: Panasonic (Japan)
  • Touch Screen: Proface (Japan)
  • Switching Power Supply: Mingwei (China)
  • Circuit Breakers and Contactors: Shihlin (China)
  • Drag Chain: Igus (Germany)

6. Product Introduction

The OL-LLD2000 Automatic Non-Stop LCD Feeder Machine is an advanced piece of equipment designed to enhance the efficiency of LCD production lines. It supports a wide range of LCD sizes and thicknesses, ensuring compatibility with various manufacturing requirements. The machine operates continuously without downtime, providing a seamless feeding process.

Key Features:

  • High Precision: The machine achieves a production cycle of ≤ 3.5 seconds per piece for smaller LCDs and ≤ 4.0 seconds per piece for larger LCDs, with a positioning accuracy of ±0.05 mm.
  • Versatility: It can handle LCDs ranging from 1 inch to 7 inches in size and 0.2 mm to 2.0 mm in thickness.
  • Safety and Reliability: Equipped with emergency stop buttons, interlock design, and an alarm system for error detection.
  • User-Friendly Interface: The touch screen provides intuitive control, with options for manual and automatic modes.
  • Durable Construction: Built with high-quality components from renowned manufacturers, ensuring long-term performance.

Applications:

Ideal for LCD manufacturing facilities requiring high-speed, precise, and reliable feeding solutions. The OL-LLD2000 is suitable for both standalone operation and integration into automated production lines.

After-Sales Support:

  • Training: Comprehensive training on equipment installation and calibration, operation, parameter setting, maintenance, troubleshooting, and other important considerations.
  • Service: One year of free service (excluding human damage) and lifelong technical support.

Automatic Non-Stop LCD Feeder Machine,The OL-LLD2000 is a cost-effective and efficient solution for modern LCD production, offering advanced technology and reliable performance.

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