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Green-Light Nanosecond Glass Laser Drilling Machine

Green-Light Nanosecond Glass Laser Drilling Machine

Green-Light Nanosecond Glass Laser Drilling Machine,

Process Application

  • Drilling, slotting, film removal and frosting of all hard-brittle sheets
  • Ordinary glass, optical glass, quartz, sapphire, strengthened glass, optical filters, mirrors
  • Shaped holes and inner cut-outs produced in a single pass

Green-Light Nanosecond Glass Laser Drilling Machine Main Parameters

  • Laser type: Green-light nanosecond
  • Model: OL-GND-6090
  • Platform size: 600 mm × 900 mm (customisable)
  • Max. thickness: 20 mm
  • Drilling speed: 0 – 5 000 mm/s
  • Edge chipping: < 0.1 mm

Processing Advantages

  • Table size tailored to product, small-footprint or large-panel versions available
  • Any outline drilled in one step, no template or mask
  • Smooth, flat hole walls, breakout below 0.1 mm
  • Instant product change-over through software; operator simply loads new file
  • Dry process: no consumables, coolant or abrasive, zero surface scratches
  • Low running cost, high yield, no waste liquids or sludge
Infrared Nanosecond Glass Laser Drilling Machine

Infrared Nanosecond Glass Laser Drilling Machine

Infrared Nanosecond Glass Laser Drilling Machine

Infrared Nanosecond Glass Laser Drilling Machine
Infrared Nanosecond Glass Laser Drilling Machine

Process Application

  • Drilling, slotting, de-coating and frosting of brittle sheet materials,
  • Shower-door holes and cut-outs,
  • Appliance glass ventilation slots,
  • Solar-panel via holes,
  • Switch-cover openings,
  • Mirror de-coating plus drilling,
  • Shallow pockets or frost zones for hinges or sensors,

Main Parameters

  • Laser type: Infrared nanosecond
  • Model: OL-IND-5070/OL-IND-120200
  • Platform sizes: 500 mm × 700 mm / 1200 mm × 2000 mm (customisable)
  • Max. glass thickness: 20 mm
  • Drilling speed: 0 – 5 000 mm s⁻¹
  • Edge chipping: < 0.5 mm

Processing Advantages

  • Large table accepts any industry part size
  • Single-pass drilling, no template needed
  • Smooth hole walls, minimal breakout
  • Dry process—no abrasive, coolant or consumables
  • Zero surface scratching
  • Instant product change-over via software
  • Low running cost, high yield
Infrared Picosecond Dual-Platform Glass Laser Cutting Machine

Infrared Picosecond Dual-Platform Glass Laser Cutting Machine

Infrared Picosecond Dual-Platform Glass Laser Cutting Machine

Process Application


Cuts all hard-brittle sheet materials: ordinary glass, optical glass, quartz, sapphire, reinforced glass, optical filters, mirrors, etc. The same system also produces internal cut-outs and holes to specified dimensions.

Main Specifications

Infrared Picosecond Dual-Platform Glass Laser Cutting Machine
Infrared Picosecond Dual-Platform Glass Laser Cutting Machine


Laser type: Infrared picosecond
Model: OL-IPC70120-D/OL-IPC90140-D
Standard platform sizes: 700 mm × 1 200 mm and 900 mm × 1 400 mm (custom sizes on request)
Thickness range: 0.03 – 8 mm
Maximum cutting speed: 1 000 mm/s
Edge chipping: ≤ 10 µm

Processing Advantages

  • Dual-platform layout integrates cutting and cleaving in one compact footprint
  • High-speed shaping of irregular outlines shortens process transfer time
  • Cut edges are straight (no taper), micro-chipping is below 10 µm and edges are safe to touch
  • Instant change-over between different product sizes through simple software settings; operator training is minimal
  • Low running cost: no consumables, no waste liquids, slurry or sludge, no surface scratching, high yield

Single-Platform Laser Processing Equipment

Single-Platform Laser Processing Equipment

Process Application


Engineered for cutting and drilling every kind of brittle, hard sheet: common glass, optical glass, quartz, sapphire, strengthened glass, optical filters, ceramics, etc.

Single-Platform Laser Processing Equipment Main Specifications:

Cutting Configuration – Infrared Picosecond
Model series: OL-IPC4050-S,

Table size: 400 mm × 500 mm (custom sizes available).
Thickness range: 0.03 – 8 mm.
Cutting speed: 0 – 1 000 mm/s.
Edge chipping: ≤ 10 µm.

Drilling Configuration – Green Nanosecond.
Model series: OL-GND4050-S.
Table size: 400 mm × 500 mm (custom sizes available).
Thickness range: 0.03 – 2 mm.
Drilling speed: 0 – 5 000 mm/s.
Edge chipping: ≤ 100 µm.

Processing Advantages
The machine merges modular architecture with high-density integration, re-engineers the conventional optical path and support structure, and enables on-the-fly switching between cutting and drilling on the same platform. An adaptive process controller guarantees micron-level precision across multiple materials.

Single-Platform Green Picosecond Laser Glass Cutting Machine

Single-Platform Green Picosecond Laser Glass Cutting Machine

Single-Platform Green Picosecond Laser Glass Cutting Machine
Model: OL-GP4050S

R&D Background:


Consumer demand for pristine mobile screens, camera cover glass and other brittle components forces suppliers to achieve higher cutting strength, minimal chipping, excellent edge verticality, high throughput and low cost. Traditional CNC machining consumes cutting fluids, delivers limited accuracy, suffers rapid tool wear and demands large floorspace and labour. The OL-GP4050S was therefore developed to give optical workshops a cleaner, faster and more economical alternative.

Equipment Overview:


Product name: OL-GP4050S single-platform green picosecond laser glass cutting machine.
The system performs dry, dust-free laser ablation of flat glass at several times the speed of conventional methods. A high-precision XY linear motor stage and granite base secure micron-level accuracy and long-term stability.
Effective processing area: 300 mm × 300 mm.
Single-pass cutting depth for K9 glass: up to 3 mm.

Power supply: AC 220 V ± 5 %, single-phase with earth, total load < 4 kW.
Ambient temperature: 24 – 26 °C.
Relative humidity: 10 – 70 %, non-condensing, clean room recommended.
Overall dimensions: length 1 400 mm, width 1 050 mm, height 1 950 mm (without beacon).
Approximate weight: 1 000 kg.
Floor loading: at least 500 kg m⁻².

Applications :

include optical glass, coated glass, soda-lime glass, sapphire and quartz. High-temperature cleaving is not advised for heat-sensitive coatings.

Technical Specifications:


Processing principle: a 532 nm green picosecond beam creates equally spaced filamentary holes inside the material. A linear motor moves the workpiece so the filaments form a controlled micro-crack line, enabling clean separation. Pulse width < 10 ps confines energy to a tiny volume, so the process is virtually athermal and produces no melt or large HAZ.

Laser source: 50 W green picosecond laser, 50 kHz, 1 mJ pulse energy, water-cooled.
Cutting head: 3 mm depth-of-focus Bessel type for long filament and small spot.
Motion platform: X-Y-Z stages. X and Y driven by linear motors on granite; travel 300 mm × 300 mm; maximum speed 1 000 mm s⁻¹ with 1 g acceleration; positioning accuracy ≤ ±2 µm, repeatability ≤ ±1 µm. Z axis servo-driven, 50 mm travel, focus step resolution 10 µm.

Vision system: 5 MP MindVision CCD, point plus ring illuminator, automatic Mark capture, alignment accuracy ≤ ±3 µm.

Control software: proprietary Windows-based package reads DXF and DWG files; integrates high-precision motion card with PSO (position-synchronized output) for on-the-fly laser triggering. Industrial PC with Taiwan-imported motherboard, LCD monitor, wireless keyboard and mouse.

Hardware: Grade 00 granite base, vacuum chuck for workpiece fixation. Low-voltage elements by Schneider, switch-mode power supplies by Mean Well.

Operation & Maintenance:


Use the machine only on transparent brittle materials. Do not process metals or temperature-sensitive coated products. Install the unit in a clean, well-ventilated room free of corrosive or acidic vapours.

Daily: remove dust and processing debris.
Weekly: inspect and clean protective lenses.
Monthly: replace chilled-water coolant (distilled or de-ionised water only).
Quarterly: replace coolant filter cartridge.

Sample Results:


Photographs in the original file show typical cuts on strengthened glass, sapphire wafers and quartz substrates: edges are smooth, chips < 5 µm, no micro-cracks or discoloration.

ACF bonding Keywords Explanation

ACF bonding Keywords Categorization and Explanation:

1. Bonding Machines

FOB Bonder: A machine used for bonding FOB (Flexible On Board) components.

COG Bonder: Used for bonding COG (Chip On Glass) components.

COF Bonder: Used for bonding COF (Chip On Film) components.

COP Bonder: Used for bonding COP (Chip On Plastic) components.

FOG Bonder: Used for bonding FOG (Flexible On Glass) components.

FOF Bonder: Used for bonding FOF (Flexible On Flexible) components.

FPC Bonder: Used for bonding FPC (Flexible Printed Circuit) components.

TAB Bonder: Used for bonding TAB (Tape Automated Bonding) components.

OLB Bonder: Used for bonding OLB (Outer Lead Bonding) components.

IC Bonder: Used for bonding IC (Integrated Circuit) components.

Glass Bonder: Used for bonding glass components.

LCD Panel Bonder: Used for bonding LCD (Liquid Crystal Display) panels.

LED Panel Bonder: Used for bonding LED (Light Emitting Diode) panels.

Mini LED Bonder: Used for bonding mini LED components.

Micro LED Bonder: Used for bonding micro LED components.

Zebra Paper Bonder: Used for bonding zebra paper components.

Touch Panel FPC Bonder: Used for bonding FPC components in touch panels.

Mobilephone Bonding Machine: Used for bonding components in mobile phones.

Smart Watch LCD Bonder: Used for bonding LCD components in smart watches.

Wearable Equipment Bonder: Used for bonding components in wearable devices.

TV Panel Bonder: Used for bonding components in TV panels.

LCD Module Bonder: Used for bonding LCD modules.

Flat Panel Display Bonder: Used for bonding flat panel displays.

2. Bonding Processes and Materials

ACF (Anisotropic Conductive Film): A film used in bonding processes to connect different layers.

COG (Chip On Glass): A process where chips are directly mounted on glass substrates.

COF (Chip On Film): A process where chips are mounted on flexible substrates.

COP (Chip On Plastic): A process where chips are mounted on plastic substrates.

FOG (Flexible On Glass): A process where flexible circuits are mounted on glass substrates.

FOB (Flexible On Board): A process where flexible circuits are mounted on boards.

FOF (Flexible On Flexible): A process where flexible circuits are mounted on other flexible circuits.

TAB (Tape Automated Bonding): A process where tape is used to bond components.

OLB (Outer Lead Bonding): A process where the outer leads of components are bonded.

IC (Integrated Circuit): A small chip that contains a complex electronic circuit.

FPC (Flexible Printed Circuit): A flexible circuit board used in various electronic devices.

Zebra Paper: A type of conductive paper used in bonding processes.

3. Repair and Maintenance Equipment

LCD Repair Machine: Used for repairing LCD screens.

LED Repair Machine: Used for repairing LED screens.

OLED Repair Machine: Used for repairing OLED screens.

Amoled Repair Machine: Used for repairing Amoled screens.

Mini LED Repair Machine: Used for repairing mini LED screens.

Micro LED Repair Machine: Used for repairing micro LED screens.

TFT Glass Repair Machine: Used for repairing TFT (Thin Film Transistor) glass screens.

LCD Panel Repair Machine: Used for repairing LCD panels.

LED Panel Repair Machine: Used for repairing LED panels.

OLED Panel Repair Machine: Used for repairing OLED panels.

Amoled Panel Repair Machine: Used for repairing Amoled panels.

Flex Cable Repair Machine: Used for repairing flex cables.

IC Remover: A tool used to remove ICs from circuits.

IC Remove Machine: A machine used to remove ICs from circuits.

Differential Interference Microscope: A microscope used to inspect bonding processes.

Metallurgical Microscope: A microscope used to inspect metal surfaces.

Industrial Tool Microscope: A microscope used for industrial inspections.

Large Size Upright Microscope: A large microscope used for detailed inspections.

Second Hand Differential Interference Microscope: A used microscope for inspecting bonding processes.

4. Specific Applications and Solutions

Whole Line Solution for Intelligent Wearable Products: A comprehensive solution for producing intelligent wearable products.

Whole Line Solution for Intelligent Watches: A comprehensive solution for producing intelligent watches.

Mobile Product Line Solutions: Solutions for producing mobile products.

PAD Display Product Line Solutions: Solutions for producing PAD displays.

Tablet Product Line Solutions: Solutions for producing tablet displays.

Notebook Product Line Solutions: Solutions for producing notebook displays.

Industrial Control Display Product Line Solutions: Solutions for producing industrial control displays.

High-Level Flexible Screen Glue Field Production Solutions: Solutions for producing high-level flexible screens.

Intelligent Locomotive, Notebook Product Line Solutions: Solutions for producing intelligent locomotives and notebooks.

Display Product Line Solution: A comprehensive solution for producing displays.

Commercial Display Screen – Flexible Bonding Production Line Solution: A solution for producing commercial display screens.

Electronic Paper Line Solutions: Solutions for producing electronic paper.

Electronic Paper Laminating, Bonding, Dispensing Field Line Solutions: Solutions for producing electronic paper laminating, bonding, and dispensing.

Backlight Leading, Laminated Film, Shading, Wrapping Line Equipment Solutions: Solutions for producing backlight leading, laminated film, shading, and wrapping.

Fingerprint Module Under the Screen Bond Spot Glue and AOI Intelligent Detection Field Solutions: Solutions for producing fingerprint modules under the screen.

Automatic OCA, OCR Fit Field Production Solutions: Solutions for producing automatic OCA (Optically Clear Adhesive) and OCR (Optical Character Recognition) fits.

FPC Covering Film, EMI Automatic Laminating, FPC Exposure Special Equipment Field Solutions: Solutions for producing FPC covering film, EMI (Electromagnetic Interference) automatic laminating, and FPC exposure.

3C Product Inspection Packaging Production Line Solution: Solutions for producing 3C product inspection and packaging.

5. Accessories and Parts

Bonding Machine Head: A part of the bonding machine used for bonding.

Bonding Machine Press Head: A part of the bonding machine used for pressing.

Bonding Machine Spare Parts: Various spare parts for bonding machines.

Bonding Machine Parts: Various parts for bonding machines.

ACF Tape: A tape used in bonding processes.

ACF Bonding Tape: A tape used in bonding processes.

ACF Glue: A glue used in bonding processes.

ACF Adhesive: An adhesive used in bonding processes.

ACF Bonding Machine Head: A part of the ACF bonding machine.

ACF Bonding Machine Price: The cost of an ACF bonding machine.

ACF Bonding Machine Manufacturer: A company that manufactures ACF bonding machines.

ACF Bonding Machine Manual: A manual for operating an ACF bonding machine.

ACF Bonding Machine PDF: A PDF document related to ACF bonding machines.

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Display Screen Production lines

Olian products

Olian products

1. High-Precision Small-Sized COF/COP/COG Display Module Fully Automatic Bonding Equipment

  • Overview: Specifically developed for small-sized single-sided single IC&PFC.
  • Features: High precision, small size, terminal cleaning (alcohol + plasma), COG/FOG bonding.
  • Specifications: Overall line efficiency of 4.5 seconds, ACF accuracy of ±0.15mm, COG accuracy of ±5μm, and FOG accuracy of ±15μm.

2. Small Size COF Wearable Full Line Solution

  • Overview: Includes a full line of equipment for small size 0.96-8 inch products.
  • Process Flow: Covers bonding, dispensing, and backlight assembly & welding sections.
  • Equipment: Features bonding section, dispensing section, and backlight assembling welding section.

3. 3-12 Inch Single IC or Dual COG Whole Line Module Fully Automatic Bonding Equipment

  • Overview: Designed for small-sized single-sided single IC/double IC & FPC.
  • Features: High precision, high cost performance, terminal cleaning (alcohol + plasma), COG/FOG bonding.
  • Specifications: Overall line efficiency of 4.5 seconds, ACF accuracy of ±0.15mm, COG accuracy of ±5μm, and FOG accuracy of ±15μm.

4. 7″-17″ Medium Size Multi IC Multi FPC Fully Automatic EC/COG/FOG Equipment

  • Overview: High-precision equipment for medium size multi-IC multi-FPC applications.
  • Features: Applicable to medium size, high precision, terminal cleaning (alcohol + plasma), COG/FOG bonding.
  • Specifications: Overall line efficiency of 4IC+2FPC in 12 seconds, ACF accuracy of ±0.15mm, COG accuracy of ±5μm, and FOG accuracy of ±15μm.

5. AOI Particle Indentation Detection Equipment

  • Overview: Essential for testing in the production process of display panels.
  • Features: High accuracy, fast speed, non-contact detection.
  • Applications: Widely used in LCD, OLED, silicon-based OLED, and Mini/Micro LED production processes.

6. Fully Automatic Dispensing Machines

  • OL-DJ722 Fully Automatic Dispensing Machine (In One)
    • Features: Surface adhesive contact coating, integrated dispensing and drying process, automatic alarm detection for adhesive quantity.
    • Specifications: Capacity cycle time of 0.96″-4.0″ ≤ 4.0S; 3.5″-5.5″ ≤ 4.5S, applicable size max: 7.0″, min: 0.96″, glue dispensing accuracy of ±0.1mm.
  • OL-DJ816 Medium Size Fully Automatic Dispensing Machine (Three-Section)
    • Features: Dispensing process for medium size products, L-shaped dispensing, automatic cleaning function for rubber valve needle nozzle and spray valve nozzle.
    • Specifications: Capacity cycle time of 3.5″-7″ ≤ 5.5S; 7″-10.1″ ≤ 20S; 10.1″-15.6″ ≤ 26S, applicable size max: 15.6″, min: 3.5″, glue dispensing accuracy of ±0.1mm.

7. Backlight Assembly, Welding, and Adhesive Tape Attachment Sections

  • Overview: Applicable to backlight incoming materials in tray disk mode.
  • Features: High assembly and welding accuracy, CCD visual correction, servo motor drive.
  • Specifications: Overall line efficiency of 4 seconds, assembling accuracy of ±0.10mm, welding alignment accuracy of ±0.05, tape adhesion accuracy of ±0.5.

8. Full-Automatic Grinding-Polarizer Laminating Produce Line

  • Overview: Composed of automatic feeding machine, grinding and cleaning machine, and polarizer laminating.
  • Features: Blister disc feeding method, grinding, cleaning, and air drying before laminating.
  • Specifications: Applicable product size of 1″-8″, overall line efficiency of 4 seconds, laminating accuracy of X, Y, Z ±0.15mm.

These products represent Olian’s commitment to providing high-quality, innovative solutions for the display industry, covering a wide range of applications and meeting the needs of various customers.

OL-BL800 Full-Automatic Backlight Assembly Machine

OL-BL800 Full-Automatic Backlight Assembly Machine

OL-BL800 Full-Automatic Backlight Assembly Machine

Introduction

The OL-BL800 Full-Automatic Backlight Assembly Machine is a cutting-edge device designed for efficient and precise assembly of backlight units (BLUs) and films on glass (FOGs) for screens ranging from 0.96 to 8 inches, including notch and waterdrop screens. This machine boasts high automation, advanced configuration, strong compatibility, high yield rate, good stability, and various other advantages. It is equipped with high-quality components and offers optional accessories to enhance functionality and convenience.

Structure and Workflow

The machine features a 1+1+2 structure with one FOG placement area, one BLU placement area, and two bonding platforms. Its workflow involves automatic FOG and BLU handling, position correction, film removal, photography, and assembly, with minimal manual intervention required only for material feeding.

Advantages

  • High Automation: Automatically completes the entire assembly process with low skill requirements for operators.
  • Advanced Configuration: The 1+1+2 structure improves product applicability and work efficiency.
  • Strong Compatibility: Supports 0.96-8 inch products, including R-angle screens like notch and waterdrop designs.
  • High Yield Rate: Operates in an independent clean environment with full automation and no human contact during the process.
  • Good Stability: Utilizes advanced domestic design concepts and imported components for reliability and durability.
  • Cost-Effective and Space-Saving: Optional stacking feeding unit eliminates the need for a separate feeder, reducing costs and space requirements.
  • Precise Material Feeding: BLU feeding uses CCD correction for high precision and easy debugging.

Specifications

  • FOG and BLU Dimensions: Max length 185mm, max width 115mm, with thickness ranges of 0.2-2.5mm for FOG and 0.6-3.5mm for BLU.
  • FPC Dimensions: FOG FPC length <150mm, width <80mm; BLU FPC length <50mm.
  • Tape Specifications: Width 25-50mm, max outer diameter φ200mm, inner diameter 76mm.
  • Production Yield: Over 99% (excluding material quality issues).
  • Machine Adjustment: 30 minutes for new models, 15 minutes for switching old models.
  • Production Beat: 3.5 seconds per piece (based on 5-inch products, varies with size and operator skill).
  • Precision: ±0.1mm, with special fixtures required for protrusions on the BLU bottom.
  • Dimensions: Approximately L1740×W1520×H1850mm (excluding FFU and tricolor light).
  • Weight: About 1200KG.
  • Color: White enamel.
  • Static Elimination: Static bars at FOG and BLU film removal positions.
  • Environment: Requires a clean, dust-free room.
  • Power Supply: 1Phase AC220V/50Hz/60A, 6KW power, with a 2m external power cord.
  • Air Source: 0.5-0.7Mpa/160L/min, using φ12 air hose.
  • Vacuum Supply: Built-in vacuum pump.
  • Control System: Panasonic PLC with safety interlock design and alarm function.

Components

The machine consists of a frame, FOG and BLU feeding lines, correction units, handling robots, film removal units, CCD photography units, bonding platforms, and optional accessories like the stacking feeding unit and labeling head. Each component is designed for precision and reliability, with specifications detailed for motors, guides, cameras, and other elements.

Brands of Major Components

Components are sourced from reputable brands such as SMC, CKD, Fuji, Hitachi, Panasonic, and Weilin, ensuring high quality and performance.

Documentation and After-sales Service

Includes an operation manual, comprehensive training on installation, operation, adjustment, maintenance, and troubleshooting, and one year of free after-sales service with lifelong technical support.

OL-TH800 Automatic Drag Welding Machine

OL-TH800 Automatic Drag Welding Machine

OL-TH800 Automatic Drag Welding Machine

In the realm of modern industrial manufacturing, particularly within the electronics and precision instrument sectors, welding processes play a pivotal role in product quality and production efficiency. The OL-TH800 Automatic Drag Welding Machine emerges as a cutting-edge solution, designed to deliver high-precision welding with remarkable automation and reliability.

I. Equipment Overview

The OL-TH800 Automatic Drag Welding Machine is engineered for high-precision welding tasks, catering to products ranging from 3 to 7 inches in size. It is extensively used in the production of smartphones, tablets, and wearable devices, where precise welding is crucial. The machine’s advanced features make it an ideal choice for manufacturers seeking to enhance production efficiency and product quality.

II. Equipment Structure and Working Process

Equipment Structure

The OL-TH800 comprises several sophisticated components that协同工作 to ensure precise and efficient welding operations:

  1. Frame: The backbone of the machine, constructed from sturdy materials to ensure stability and durability throughout the welding process.
  2. Infeed Conveyor: Responsible for transporting materials into the welding area smoothly and accurately.
  3. Loading Manipulator: Equipped with advanced motion control systems to handle materials with precision.
  4. CCD Correction System: Utilizes high-resolution cameras and sophisticated algorithms to correct material positioning, ensuring alignment accuracy within ±0.05mm.
  5. Flipping Mechanism: Enables precise flipping of materials to facilitate welding on different surfaces.
  6. Welding Platforms: Four sets of positioning platforms that work in conjunction with two welding heads to achieve efficient and accurate welding.
  7. Welding Head Unit: Features high-frequency temperature-controlled heating for optimal welding performance.
  8. AOI (Automated Optical Inspection) CCD Component: Detects welding defects such as insufficient solder and solder bridging.
  9. Solder Residue Collection System: Maintains a clean welding environment by collecting solder residues.
  10. Control Unit: Houses the machine’s control systems, including a PLC and a 10″ touchscreen interface for operation and monitoring.

Working Process

The OL-TH800 follows a highly automated sequence to complete welding tasks:

  1. Material Handling: The loading manipulator picks up materials from the infeed conveyor and places them onto the welding platform.
  2. Position Correction: The CCD correction system adjusts the material position to ensure precise alignment.
  3. Flipping and Welding: Materials are flipped as needed to access different welding surfaces. The welding heads perform precise welding operations based on predefined parameters.
  4. Defect Detection: The AOI system inspects the welded joints for common defects, ensuring high-quality output.
  5. Residue Management: Solder residues are collected and managed to maintain a clean production environment.
  6. Outfeed: Welded products are transported to the next process via the outfeed conveyor, completing the automated cycle.

III. Equipment Advantages

High Degree of Automation

The OL-TH800 automates the entire welding process, from material handling and flipping to position correction and welding. This minimizes human intervention, reduces labor costs, and enhances production efficiency. The machine can also be integrated with upstream devices for seamless production flow.

Strong Compatibility

Designed to accommodate products ranging from 3 to 7 inches, the OL-TH800 offers versatility across various production tasks. This flexibility allows manufacturers to adapt quickly to different product requirements and market demands.

High Yield Rate

With an automated exhaust system and contact-free production process, the OL-TH800 significantly improves product yield rates. The reduced human contact minimizes the risk of contamination and damage.

Stable Performance

Adopting advanced domestic design concepts and high-quality components from Japan, South Korea, and Taiwan, the OL-TH800 ensures stable operation and a long service life. Strict quality control during component processing further guarantees reliability.

AOI Functionality

The integrated AOI system detects welding defects such as insufficient solder and solder bridging, ensuring high-quality output. This feature enhances overall product reliability and reduces post-production rework.

IV. Basic Specifications and Parameters

Product Specifications

  • Product Size: Length 60-170 mm, Width 40-95 mm, Thickness 0.5-5.0 mm
  • Positioning Accuracy: ±0.05 mm
  • Working Cycle: 3.5 seconds per piece
  • Defect Rate: ≤2% (excluding defects caused by incoming material issues)
  • Model Change Time: 50 minutes for new models, 30 minutes for existing models
  • Equipment Dimensions: Approximately L1960×W1300×H1850 mm
  • Equipment Weight: Approximately 1300 kg
  • Power Supply: 1Phase AC220V/50Hz/60A, Power 8KW
  • Welding Parameters: Rated voltage 220V, Rated power 200W, Temperature range Room temp – 599°C, High-frequency temperature-controlled heating
  • Compressed Air: Working pressure ≥0.4-0.6Mpa, Air consumption ≈200L/min
  • Vacuum: Vacuum degree ≤-90Kpa, Vacuum flow ≈100L/min
  • Operating Environment: Clean, dust-free cleanroom

FPC Specifications

  • FOG FPC: Length <150 mm, Width <80 mm
  • BLU FPC: Length <20 mm
  • Solder Joint Dimensions: Pin width >0.4mm, Pin spacing >0.4mm, Number of Pins ≤4, Pin length <4mm
  • Design Requirements: Equal spacing between FPC gold fingers on FOG and BLU, specific hole requirements for BLU FPC, and no deformation or bending.

V. Main Component Brands

The OL-TH800 incorporates high-quality components from reputable brands, including SMC/CKD/AirTAC for pneumatic components, Hui川/Xinjie for servo motors, Hui川 for PLC, TBI for ball screws, HIWIN/12K for guides, Hikvision/Dahua/Dehong for CCD and lenses, Weilong for touch screens, Zhengtai for relays, Mingwei for power supplies, and Panasonic/Tianguang for fiber optic sensors. These components ensure the equipment’s performance and reliability.

VI. Documentation and After-sales Service

The OL-TH800 comes with comprehensive documentation and after-sales support:

  • Operation Manual: One copy provided, detailing equipment operation procedures and safety precautions.
  • Training Content: Covers installation, operation, adjustment, maintenance, troubleshooting, and other precautions.
  • After-sales Service: Includes one year of free service (excluding damages caused by human error) and lifelong technical support.

In summary, the OL-TH800 Automatic Drag Welding Machine stands out as a top-tier solution for modern industrial welding needs. Its high degree of automation, strong compatibility, stable performance, and comprehensive after-sales service make it an invaluable asset for manufacturers aiming to boost production efficiency and product quality.

OL-TF800 Automatic Tape Attaching Machine

OL-TF800 Automatic Tape Attaching Machine

OL-TF800 Automatic Tape Attaching Machine

In modern industrial production, tape attaching processes are crucial for the manufacturing of electronic devices and precision instruments.

The OL-TF800 Automatic Tape Attaching Machine, as an advanced automated device.

offers efficient and precise tape attaching solutions with its outstanding performance and versatility.

I. Equipment Overview

The OL-TF800 Automatic Tape Attaching Machine is designed specifically for high-precision tape attaching tasks.

It can accommodate production requirements for products ranging from 0.96 to 8 inches.

making it widely applicable in the manufacturing of smartphones, tablets, wearable devices, and other electronics. It is especially suitable for production environments with high demands on attaching accuracy and efficiency.

II. Equipment Structure and Working Process

Equipment Structure

The OL-TF800 consists of several key components that work together to ensure efficient and precise operation:

  1. Frame: The main supporting structure of the equipment, made of sturdy welded square tubes and powder-coated for stability and durability.
  2. The upper part of the frame is constructed with aluminum profiles and acrylic panels.
  3. ensuring aesthetics and visibility for operators to monitor the operation status.
  4. Infeed Belt: Equipped with a speed-adjustable motor, synchronous belt, and anti-static black ring belt to ensure smooth and accurate material conveyance to the processing area.
  5. Loading and Unloading Manipulator: Achieves Z-axis vertical movement via cylinders and guides. and X-axis horizontal movement through servo motors and modules, enabling precise material handling.
  6. Attaching Platform: Driven by servo motors and modules in the Y-axis direction for accurate positioning. and equipped with cylinders and guides for X and Y-axis corrections to ensure precise tape application.
  7. Attaching Manipulator: Capable of multi-axis movements with X and Z-axis controlled by servo motors and modules for precise positioning, and actions like suction head lifting, tape feeding, and attaching performed by cylinders and guides.
  8. Tape Supply Unit: Uses a step motor for feeding, with a label sensor to detect tape position, a permanent magnet brake to control tension. and a photoelectric sensor to monitor material shortage.
  9. Outfeed Flipping (Optional): Achieves flipping via a rotary cylinder and Z-axis vertical movement through cylinders and guides, ensuring smooth product output.
  10. Outfeed Belt: Similar to the infeed belt, it transports attached products to the next process with a speed-adjustable motor. synchronous belt, and anti-static black ring belt.
  11. Control Unit: Features a 7″ touch screen with a Chinese interface, manual operation functions, and a three-color indicator light for monitoring operation status. ensuring stable and reliable equipment operation through PLC control.

Working Process

The OL-TF800 Automatic Tape Attaching Machine has a highly automated working process:

  1. Product Handling: The loading and unloading manipulator picks up products from the infeed belt and places them accurately on the attaching platform.
  2. Position Correction: The attaching platform adjusts the product position in the X and Y directions to ensure precise alignment during the attaching process.
  3. Tape Separation: The tape supply unit separates the tape from the roll and ensures correct position and tension through detection devices.
  4. Tape Attaching: The attaching manipulator applies the separated tape to the product according to the preset program, completing the attaching action.
  5. Outfeed Flipping (Optional): For products requiring flipping, the outfeed flipping device turns them over for subsequent processing or inspection.
  6. Outfeed Conveying: The attached products are transported to the next process via the outfeed belt, achieving efficient and stable automated production without manual intervention.

III. Equipment Advantages

High Degree of Automation

The OL-TF800 achieves full automation in product handling, position correction, tape separation, tape attaching, and outfeed flipping. This not only improves production efficiency and reduces human errors but also lowers labor costs. The equipment can be seamlessly integrated with upstream welding devices in the production line, forming a continuous and stable production process to enhance overall production efficiency and quality control.

Strong Compatibility

The equipment can accommodate products ranging from 0.96 to 8 inches, making it suitable for various production tasks, from small electronic components to larger products like tablets. This versatility allows the equipment to be used in diverse production environments, enabling flexible production and quick response to market changes and customer demands.

Stable and Reliable Performance

Adopting the most advanced domestic design concepts and high-quality components and parts from Japan, South Korea, and Taiwan, the OL-TF800 ensures overall stability and a long service life. The strict testing of key components guarantees reliable operation during extended, high-intensity use, reducing downtime and ensuring continuous production and product quality.

IV. Basic Specifications and Parameters

Equipment Description

The OL-TF800 has the following key specifications:

  • Product Size: Length 28-180 mm, Width 14-100 mm, Thickness 0.5-5.0 mm
  • FPC Size: Length <150 mm, Width <50 mm
  • Anti-static Tape Roll Size: Width <100 mm, Outer Diameter <200 mm, Inner Diameter 76 mm
  • Working Cycle: 3.5 seconds per piece
  • Attaching Accuracy: ±0.5 mm
  • Equipment Yield: ≥99%
  • Model Change Time: 30 minutes for new models, 15 minutes for old models
  • Equipment Dimensions: Approximately L1100×W1300×H1850 mm (excluding conveyor size)
  • Equipment Weight: Approximately 850 kg
  • Power Supply: 1Phase AC220V/50Hz/60A, Power 2.5KW, with a 2-meter-long power cord
  • Compressed Air: Working Pressure ≥0.5-0.7Mpa, Air Consumption ≈120L/min, Air Hose Diameter 10mm
  • Vacuum: Equipped with a self-contained vacuum pump
  • Operating Environment: Clean, dust-free cleanroom
  • Safety Protection: Interlocked safety design with buzzer alarm for errors or operator alerts

Machine Construction

The equipment is constructed with:

  • One set each of frame, infeed belt, loading and unloading manipulator, attaching platform, attaching manipulator, tape supply unit, outfeed belt, and control unit
  • One optional set of outfeed flipping device

Unit Specifications

  • Frame: Covers the entire assembly, with a welded and powder-coated lower section, an aluminum profile and acrylic panel upper section, and a fluorescent light on top.
  • Infeed Belt: Powered by a speed-adjustable motor and synchronous belt, with an anti-static black ring belt.
  • Loading and Unloading Manipulator: Z-axis movement via cylinders and guides, X-axis via servo motors and modules.
  • Attaching Platform: Y-axis movement via servo motors and modules, with cylinders and guides for X and Y-axis corrections.
  • Attaching Manipulator: X and Z-axis movements via servo motors and modules, with cylinders and guides for suction head lifting, tape feeding, and attaching actions.
  • Tape Supply Unit: Feeding via step motor, with label sensor for position detection, permanent magnet brake for tension control, and photoelectric sensor for material shortage detection.
  • Outfeed Flipping: Flipping via rotary cylinder, Z-axis movement via cylinders and guides.
  • Outfeed Belt: Similar to infeed belt, transports attached products to next process.
  • Control Unit: Features a 7″ touch screen with Chinese interface, manual operation functions, and three-color indicator light, using PLC control for stable operation.

V. Main Component Brands

The equipment uses high-quality components from reputable brands, including SMC/CKD/AirTAC for pneumatic components, Xinjie/Hui川for servo motors, Panasonic/Hui川for PLC, TBI for ball screws, HIWIN/12K for guides, Weilong for touch screens, Zhengtai for relays, Mingwei for power supplies, Zhengtai for circuit breakers, and Panasonic/Tianguang for fiber optic sensors. These components ensure the equipment’s performance and reliability.

VI. Documentation and After-sales Service

The equipment comes with a comprehensive set of documentation and after-sales services:

  • Operation Manual: One copy provided, detailing equipment operation procedures and safety precautions.
  • Training Content: Covers installation, operation, adjustment, maintenance, troubleshooting, and other precautions.
  • After-sales Service: Includes one year of free service (excluding damages caused by human error) and lifelong technical support.

In summary, the OL-TF800 Automatic Tape Attaching Machine is an ideal choice for modern industrial production with its high degree of automation, strong compatibility, stable performance, and comprehensive after-sales service, helping manufacturers improve production efficiency and product quality.