This is a ACF Particle AOI (Automated Optical Inspection) machine used in the bonding process. It is designed to inspect particles on ICs and FPCs, ensuring high-quality bonding in LCD manufacturing.
1. Technical Parameters
1.1 Glass Specifications
Glass Size Range: 1 inch to 7 inches (16:9 aspect ratio)
1.2 Inspection Capabilities
Inspection Edge: Single-sided inspection
Inspection Area: Bump region
IC Size: Length: 5 mm to 64 mm; Width: 0.4 mm to 1.8 mm
FPC Size: Bonding area length < 64 mm; Non-bonding side < 120 mm; Inspection area width < 1.8 mm (if > 1.8 mm, multiple scans are required)
1.3 Detection Objects
Detection Objects: IC, FPC particle pressure marks
IC, FPC Shift: Calculated by the distribution of conductive particles; Shift detection precision: ±1.5 μm
IC, FPC Distribution Uniformity: Detected by segmenting the ROI (Region of Interest) and checking the particle count in each segment (up to ten segments)
Camera Quantity: 1 x 5 million pixel monochrome camera
Field of View: 14 mm x 14 mm
Pixel Size: 7 μm/pixel
1.6 Product Inspection
Camera Quantity: 1 x line scan camera
Resolution: 3K
Field of View: 1.8 mm wide x scan length
Pixel Size: 0.7 μm/pixel
Focusing Method: Auto focus
1.7 Power Supply
Working Power Supply / Power: 220V (±10%) / 50 Hz / 7.5 kW
1.8 Device Dimensions and Weight
Device Dimensions: 1800 mm (L) x 1400 mm (W) x 2100 mm (H)
Device Weight: ≈ 2000 kg
2. Product Introduction
The ACF Particle AOI Machine is a high-precision inspection device designed for the bonding process in LCD manufacturing. It is capable of detecting particles on ICs and FPCs, ensuring the quality of the bonding process.
Key Features:
High Precision: The machine can detect particles as small as 1.5 μm, ensuring high-quality bonding.
Versatility: It supports a wide range of glass sizes (1 inch to 7 inches) and can inspect both ICs and FPCs.
Advanced Detection: The machine uses a 5 million pixel monochrome camera and a line scan camera to detect various defects, including cracks, chips, foreign objects, and more.
Efficient Production: With a high pass rate and low defect rate, the machine ensures efficient and reliable production.
Durable Construction: Built with high-quality materials and components, the machine ensures long-term reliability and performance.
Applications:
Ideal for LCD manufacturing facilities requiring high-precision inspection of particles on ICs and FPCs. The machine is designed to be used in the bonding process, providing a comprehensive solution for quality control.
After-Sales Support:
Training: Comprehensive training on equipment installation, operation, maintenance, and troubleshooting.
Service: One year of free service (excluding human damage) and lifelong technical support.
The ACF Particle AOI Machine is a cost-effective and efficient solution for modern LCD production, offering advanced technology and reliable performance.
